Board Book Printing

We specialize in children’s book printing, with board books remaining one of the most popular choices among our clients. With over 25 years of experience, we provide fully customized solutions—whether you prefer self-cover or hardcover board books, or want special finishes (e.g., foil stamping, embossing) and features such as die-cut shapes, lift-the-flap, pop-up, sound elements, and more. We can handle flexible quantities, from small batches to large print runs, to suit any project.

We have produced millions of board books for publishers, independent creators, educators, and artists worldwide. With competitive pricing, vibrant full-color offset printing, expert artwork guidance, premium service, and door-to-door shipping, we are a trusted partner for clients around the globe.

our board books are durable and safe-

Our Board Books are Durable and Safe for Kids

Durability and child safety are our highest priorities when producing board books. We use vibrant, non-toxic soy-based inks that are completely safe for children. Each board page is made from 1mm thick, sturdy cardboard—typically two sheets of 350gsm C1S paper mounting together—designed to withstand the enthusiastic handling of little hands. For added safety and comfort, our board books are often finished with rounded corners. By combining quality materials and careful craftsmanship, we create engaging, long-lasting, and child-friendly books.

Our Board Books are Durable and Safe for Kids

Durability and child safety are our highest priorities when producing board books. We use vibrant, non-toxic soy-based inks that are completely safe for children. Each board page is made from 1mm thick, sturdy cardboard—typically two sheets of 350gsm C1S paper mounting together—designed to withstand the enthusiastic handling of little hands. For added safety and comfort, our board books are often finished with rounded corners. By combining quality materials and careful craftsmanship, we create engaging, long-lasting, and child-friendly books.

our board books are durable and safe-

Board Book Sizes and Orientation

Common Board Book Sizes

Board books are available in a wide range of sizes, typically ranging from 3 to 8 inches, depending on the age group and design purpose. Among these, 6″ × 6″ is the most popular size in children’s board book printing, offering a balanced layout that is easy for small hands to hold. We offer a full range of custom board book sizes to meet your specific needs. From compact mini books to larger-format designs, our experts are ready to help you choose the ideal size and orientation for your project.

Below are some of the common board book sizes we print for our clients.

Square5″ x 5″5.625 x 5.625″6″ x 6″6.5″ x 6.5″7″ x 7″7.5″ x 7.5″8″ x 8″8.5″ x 8.5
Portrait5″ x 7″5.625″ x 7.5″5.5″ x 8.5″6″ x 8″6″ x 9″7″ x 10″8″ x 10″8.5″ x 11″
Landscape7″ x 5″7.5″ x 5.625″8.5″ x 5.5″8″ x 6″9″ x 6″10″ x 7″10″ x 8″11″ x 8.5
size in 5 by 5 inches board book
size in 6 by 6 inches board book
size in 7 by 7 inches board book
size in 7.5 by 7.5 inches board book
size in 8 by 8 inches board book
size in 5 by 7 inches board book
size in 6 by 8 inches board book
size in 6 by 9 inches board book
size in 7 by 5 inches board book
size in 9 by 6 inches board book

Board Book Orientation

Square formats are especially popular for board books designed for infants, toddlers, and young children. This shape provides balanced space for both illustrations and text, making it ideal for simple layouts and visually driven content.

Portrait formats are taller than they are wide and are commonly used for custom board books featuring more detailed illustrations, educational content, or longer storytelling layouts.

Landscape formats are wider than they are tall and work well for panoramic illustrations, scene-based storytelling, or designs that span multiple images across a two-page spread.

square board book printing-
Square
portrait board book printing
Portrait
landscape board book printing
Landscape

Best Paper for Board Book Printing

We commonly produce board books using white coated one-side (C1S) paper, also known as white cardboard. This material offers a smooth, high-quality printable surface and an uncoated reverse designed for secure mounting. During production, we bond two sheets of C1S paper together on their uncoated sides, while artwork is printed on the coated surfaces to achieve vibrant color results. A glossy or matte lamination is often applied to the coated surface to improve durability, protect the artwork, and provide a smooth, child-safe finish.

For self-cover board books and the interior pages of hardcover board books, we commonly offer the following options:

  • Two sheets of 250gsm C1S mounted together: Thin and the most economical choice

  • Two sheets of 300gsm C1S mounted together: a balanced option for strength and cost

  • Two sheets of 350gsm C1S mounted together: the industry standard and most popular choice

  • Two sheets of 400gsm C1S mounted together: thicker and more durable, with a higher cost

  • 3, 4, 5 or more layers of C1S paper mounted together: ideal for extra-thick pages and interactive board books such as sound books, pull tabs, lift-the-flap designs, jigsaw puzzles, rotating wheels, and other premium projects

Additional options include mounting C1S paper onto 1–2 mm greyboard for enhanced rigidity and long-term durability.

For hardcover board book covers, we typically use 157gsm coated paper, printed and laminated, then wrapped around a 2–3 mm greyboard. This structure provides a strong, high-end finish with excellent protection and a polished appearance.

white cardboard-1
White Cardboard
gray cardboard-1
Gray Cardboard
250gsm
250 gsm
300gsm
300 gsm
350gsm
250 gsm

Not sure which paper is right for your project? Get in touch with our printing experts for personalized recommendations.

Board Book Binding Options

At BookPrintingChina, we offer several binding options for custom board book printing, designed to meet diverse purposes, budgets, and creative requirements. From cost-effective self-cover board book binding to premium hardcover board books and less-common spiral-bound styles, our solutions ensure durability, visual appeal, and functionality. Whether you’re creating children’s board books, photo albums, pop-up books, art books, or specialty editions, we guide you in choosing the ideal binding method to bring your project to life with quality and precision.

board book binding-3
Self-cover Board Book Binding

Self-cover board book binding is a popular and cost-effective choice for children’s board books, pop-up books, and similar projects. In this style, both the cover and interior pages are made from the same thick cardboard. Typically, two sheets of 350gsm paper—laminated with a glossy or matte finish on one side—are mounted together with strong adhesive. Rounded corners are often added for safety and a polished, child-friendly finish.

hardcover board book binding
Hardcover Board Book Binding

Hardcover board book binding is a more durable, premium option, perfect for gifts or special editions. The interior uses the same thick board as self-cover books, while the cover resembles a standard hardcover, made from 2–3mm greyboard wrapped in 157gsm coated paper. Corners can be rounded or sharp, depending on your design. For added luxury or a padding feel, a thin layer of sponge can be included beneath the cover.

spiral board book binding
Spiral Board Book Binding

Spiral board book binding is a less common option in board book printing. It combines the thick, laminated cardboard of self-cover board books with the flexibility of spiral binding, allowing pages to lay flat at 180 degrees and rotate a full 360 degrees. Typically, corners are rounded for safety and a polished look, making it ideal for activity busy books, educational materials, or any project that benefits from full-page visibility and easy handling.

If you’re unsure which binding best suits your project or can’t find the option you need, please contact our expert team or visit our “binding” pages for detailed guidance.

Board Book Special Feature Options

To give your book a polished and professional look, we provide various surface finishing options. Here are some popular choices:

glossy lamination-1
Glossy Lamination

Glossy lamination adds a shiny, reflective finish that enhances colors, protects the cover from scratches.

matte lamination-1
Matte Lamination

Matte lamination provides a smooth, non-reflective finish that feels soft to the touch, reduces glare.

soft touch lamination-1
Soft-touch Lamination

Soft touch lamination creates a velvety, suede-like finish that feels luxurious, reduces fingerprints.

spot UV-1
Spot UV

Spot UV adds glossy, raised highlights to specific design areas, creating contrast, enhancing detail.

varnish
Varnish

Varnish provides a protective coating that enhances durability, reduces smudging, and adds subtle shine.

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Foil Stamping

Foil stamping applies metallic or pigmented foil onto the surface using heat and pressure, creating eye-catching, luxurious accents.

embossing-1
Emboss

Embossing creates a raised, three-dimensional design on paper or cardstock, adding texture, depth.

debossing on paper
Deboss

Debossing creates an indented design pressed into paper, cloth or leather, adding subtle texture and depth.

die cut-1
Die Cut

Die cutting uses a custom-shaped blade to precisely cut or remove areas of paper, cardstock, or packaging.

holographic cover
Holographic

Gilded edges apply a thin layer of metallic foil—often gold or silver—to the edges of book pages.

rounded corners-1
Rounded Corner

Rounded corners give books or printed materials smooth, curved edges, enhancing durability, reducing wear and tear.

board book with slipcase
Slipcase

Slipcases offer added protection and a premium presentation, ideal for gifting, storage, and long-lasting durability.

Questions & Answers

Our minimum order quantity for board book printing usually starts at 100 copies.

For more complex designs, the MOQ varies depending on features, such as simple interactive board books (e.g., lift-the-flap, simple pop-up): 500 copies; complex pop-up mechanisms or sound board books: 1,000 copies. 

Board books usually range from 8 to 40 pages (or 4 to 20 spreads), depending on the story length, layout design, and interactive features such as flaps or die-cuts.

Since board books are designed in spreads, each spread represents two facing pages when the book is open. Remember that the total page count must be a multiple of 2, as each spread is made from a folded sheet.

Example of a 6″ × 6″ board book featuring 12 pages (6 double-page spreads)

A 12 page board book has 10 interior pages(5 interior spreads) plus front and back cover(1 cover spread), making a total of 12 pages(6 spreads).

cover spread of 12 pages board book
spread 1 of 12 pages board book
spread 2 of 12 pages board book
spread 3 of 12 pages board book
spread 4 of 12 pages board book
spread 5 of 12 pages board book

Yes! You can order a physical sample before placing an order to check our paper, binding, finish and printing quality.

We recommend high-resolution PDF files with embedded fonts and images, including a 3 mm bleed. If your files are created in InDesign or Illustrator, please export them as print-ready PDFs.

For small files, you can upload them directly through our online inquiry form or send them via email to sales@bookprintingchina.com. For large files, please share a download link using platforms such as WeTransfer, Dropbox, or Google Drive.

No, we don’t provide in-house design services, but our prepress team offers free file checking to ensure your files are print-ready. We can also provide templates, spine width calculation, and basic layout guidance if needed.

Yes, we offer several proofing options, including PDF proof, physical sample, dummy sample, digital printed sample, and offset printed sample.

After you complete the deposit and before mass production, we usually provide a free digitally printed sample for your confirmation.

If your book includes Pantone colors or requires strict color accuracy, we recommend ordering an offset-printed proof of a few pages. Please note that offset proofs are not free, the cost depends on factors such as the number of pages, Pantone colors, and other specifications.

The board book production time usually takes 12-16 days after the final file is approved. The exact timeline depends on the order quantity, binding style, design complexity, and our current production schedule. Shipping time will vary based on your destination and chosen shipping method.

We perform strict quality checks at every production stage—printing, trimming, binding, and packaging—to guarantee color accuracy and durable binding for every order.

We offer air, sea, and express shipping (DHL, FedEx, UPS). Our team will recommend the most cost-effective and reliable method based on your delivery time and budget.

Board Book Cover File Set Up Guide

Self cover board book covers are produced in a similar way to standard book covers; they using a single printed sheet wrapped around thick paperboard to create the cover. Because of this construction method, board book covers must be designed as one continuous spread that includes the back cover, spine, and front cover.

Self Cover Board Book Cover File Setup

1. For the cover file of self-cover board books, the page height and page width of both the front and back covers should match the dimensions of the interior pages.

2. Remember to include the spine width in your cover file. For example, a 12-page board book (including front and back covers) has 6 spreads, which mean using 6 board sheets, each board sheet made from two sheets of 350gsm C1S paper (approximately 1 mm thick each). This results in a total thickness of 6 mm; adding 0.5 mm (don’t add 0.5mm also not much impact) allowance gives a final spine width of 6.5 mm (0.26″).

3. Your cover file should also include a 0.125-inch bleed on all sides. This bleed area will be trimmed during production, so keep all critical text and graphics at least 0.125 inches inside the trim area. All BookPrintingChina projects are produced using full-bleed printing.

self-cover board book cover file template
Cover teamplate example: a 6" x 6" board book with 12 pages, 6.5 mm spine.

Hardcover board book covers are made in the same way to standard hardcover book covers, they using a single printed sheet wrapped around 2-3 mm gray board. Here’s our guidelines on created as a hardcover board book cover file.

Board Book File Specifications

design software
Design Software

Review the strengths and weaknesses of leading design tools like Adobe InDesign and Illustrator for offset print layout preparation

bleed and safe margin-
Bleed and Margin

Always include a 3 mm bleed to prevent white edges during trimming, and keep a 5 mm safe margin to protect all important content.

spread
Spread layout

When creating a board book, prioritize designing by “spreads” instead of single “pages” to ensure smoother layout and visual flow.

cmyk vs rgb
CMYK

CMYK is the correct color mode for printing. RGB files convert automatically and may shift colors. Use 100% black for text.

image resolution
Resolutions

Images in prepress files should be at least 300 dpi to ensure sharp details, clear images, and professional print quality.

vector graphics
Vector Graphics

Vector graphics scale without losing quality, ensuring logos, text, and illustrations remain crisp and clean at any size.

pdf file format
File Format

We recommend using high-quality PDF files, as Adobe InDesign exports print-ready PDFs for precise, consistent printing results.

book spine
Book Spine

The spine should include title and author. Spine width depends on page count, paper thickness, and chosen binding method.

At BookPrintingChina, we offer professional file-checking services and custom templates. If you’re unsure how to layout your artwork, feel free to contact us; we’re happy to provide detailed guidelines and support.

How do We Produce High Quality Board Book?

Our board books are printed on state-of-the-art offset presses and often finished with glossy or matte lamination, enhancing colors and durability. Typically, the board is printed on the coated one side only, then the print sheets are laminated, cut, and folded into a series of double-page spreads, which are glued together, back-to-back and one by one, to form a book block using our automated binding machines.

The cover, made from the same material as the interior, is wrapped and glued around the book block, with a scored hinge at the spine to allow the book to lay flat. Finished books feature trimmed edges and rounded corners, making them safer and more child-friendly.

Every book undergoes rigorous quality checks to ensure consistency and perfection before leaving our facility.

vibrant volor
Vibrant Color
durable board
Durable Board
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Round Corner

Special Board Books We Made

With over 25 years of experience, we do more than produce standard board books; we craft a wide variety of specialty titles, including hardcover board books, die-cut board books, lift-the-flap board books, pop-up board books, sound board books, rotating wheel board books, touch-and-feel board books, jigsaw puzzle board books, board book with mirrors, and many more innovative designs.

hardcover board book
Hardcover Board Book

Hardcover board books are a premium, long-lasting option for gifts or collections, featuring an optional thin sponge layer in the hardcover cover for a comfortable padded touch.

die cut board book
Die Cut Board Book

Die cut board books feature custom shapes, tabs, windows, and unique cutouts, adding interactive appeal and visual interest while enhancing durability and creativity.

lift the flip board book
Lift-the-flap Board Book

Lift-the-flap board books feature interactive flaps that children can open to discover hidden images or text, encouraging curiosity, engagement, and hands-on learning.

pop up board book

Pop-up board books feature sturdy interactive paper mechanisms that create 3D scenes, adding surprise, engagement, and visual impact while remaining durable for young readers.

sound board book
Sound Board Book

Sound board books integrate built-in sound modules with sturdy board pages, letting readers press buttons to hear music or effects for an engaging, multisensory experience.

Rotating Wheel Board Book
Rotating Wheel Board Book

Rotating wheel board books include spinning wheels that reveal images or words, adding interactive fun, educational value, and durable hands-on engagement for young readers.

If you don’t find exactly what you’re looking for, don’t worry—we specialize in fully customized solutions. Just send your specific requirements to sales@bookprintingchina.com, and our experienced team will carefully review your project. We’ll assess feasibility, suggest the best materials, sizes, and finishes, and provide expert guidance to bring your vision to life. Your unique ideas can be transformed into a high-quality, tailor-made product designed to meet your exact needs.

Order Process at BookPrintingChina

1

Request a Quote

Submit specs and receive your tailored quote within 1-2 hours.

2

Upload Your Design

Send your print-ready PDF via email or shared link easily.

3

Review Your File

We check your file for free to ensure perfect print readiness.

4

Approve Proof

Pay the deposit, then make a free digital printed proof for approval.

5

Production

Upon approval, we begin full production with strict quality control.

6

Shipping

After balance payment, we pack securely and ship by air or sea.

BookPrintingChina Reviews

Excellent 4.9
5 star review

Based on 212 reviews

Why Choose Us For Board Book Printing

Unbeatable Pricing

With over 25 years of printing and shipping experience, we help you save 40–60% on costs than other online printers.

100% Satisifiation

We guarantee 100% high quality; if you’re not completely satisfied, we promise a reprint or a full refund.

Expert Support

One-on-one professional, responsive online assistance, including pre-press artwork, material selection, shipping, etc.

Eco-friendly

All interactive books use non-toxic soy-based inks and offer FSC-certified paper options for safe, eco-friendly, sustainable printing.

Full Customization

We provide fully custom options, such as size, paper stock, binding style, finish, or specialty feature to match your vision.

Global Shipping

Secure, cost-efficient worldwide shipping options ensure your board books arrive safely and on time.

Explore More Our Board Book Printing Case

We’re Love to Hear From You

We appreciate your interest in BookPrintingChina. Our goal is to deliver a book printing experience that is smooth, cost-effective, refined, and efficient from start to finish.

For general questions, simply submit the enquiry form and our sales specialists will respond promptly. To receive a precise project quote, we encourage you to use our online Quote Form, which helps us match the best options to your specific requirements. You may also contact us directly at sales@bookprintingchina.com.

Our team is available seven days a week, with most enquiries answered within 1–2 hours. We look forward to turning your ideas into beautifully printed products with the quality and attention to detail BookPrintingChina is known for.

TrustScore: 4.9 | 229 reviews

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